With the rapid development of industrial technology, standard fasteners can no longer meet the demands of certain specialized applications. Non-standard precision fasteners, with their customized characteristics and high-precision performance, are widely used in multiple high-demand fields. This article will provide a detailed introduction to the main types of non-standard precision fasteners and their applications in various industries.
- Main Types of Non-Standard Precision Fasteners
1.1 Bolts
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- Common Types: Hex bolts, socket bolts, double-ended bolts, flange bolts, etc.
- Materials: Carbon steel, stainless steel, titanium alloys, high-temperature alloys.
- Features: High strength, corrosion resistance, and high-temperature resistance, suitable for high-stress, heavy-load environments.
1.2 Nuts
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- Common Types: Hex nuts, flange nuts, locknuts, wing nuts.
- Application: Used in combination with bolts, widely applied in mechanical parts requiring reliable connections.
1.3 Screws
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- Common Types: Countersunk screws, pan head screws, self-tapping screws.
- Customization: Head shape, thread length, and thread angle can be designed according to customer requirements.
- Features: Suitable for the assembly of fine components in precision equipment.
1.4 Washers
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- Common Types: Flat washers, spring washers, conical washers.
- Function: Used to distribute load, prevent loosening, and protect fasteners and connected components.
1.5 Pins
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- Common Types: Cylindrical pins, taper pins, cotter pins.
- Application: Used as mechanical locating or shear force transmission components.
1.6 Other Special Components
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- Includes: Rivets, clamps, non-standard inserts, etc.
- Features: Manufactured based on customer drawings or specific requirements to meet specialized application needs.
- Applications of Non-Standard Precision Fasteners
2.1 Automotive Industry
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- Requirements: High-strength, corrosion-resistant non-standard fasteners used for engine components, chassis connections, and body assembly.
- Typical Applications:
- Bolts for high-temperature engine parts.
- Battery pack fastening for electric vehicles.
2.2 Aerospace
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- Requirements: Lightweight, high-strength, and extreme-temperature resistant fasteners.
- Typical Applications:
- Airframe connection parts.
- High-temperature alloy bolts for turbine engines.
2.3 Electronics
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- Requirements: Miniaturized, high-precision fasteners for assembly in confined spaces.
- Typical Applications:
- Internal components of smartphones and laptops.
- Precision screws for sensors.
2.4 Medical Equipment
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- Requirements: Non-toxic, high corrosion resistance, and antibacterial properties.
- Typical Applications:
- Precision parts for surgical instruments.
- High-precision screws in medical device assemblies.
2.5 Energy Industry
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- Requirements: High-pressure, corrosion-resistant special fasteners.
- Typical Applications:
- Connection parts for offshore wind turbines.
- High-strength bolts for oil drilling equipment.
2.6 Industrial Equipment Manufacturing
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- Requirements: Large-sized, high-strength fasteners for heavy machinery.
- Typical Applications:
- Heavy-duty machinery components.
- Pressure vessel and industrial pipeline connections.
2.7 Rail Transport
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- Requirements: High safety and long-lasting fasteners.
- Typical Applications:
- High-speed train chassis structural components.
- Special bolts for rail track fastenings.
- Conclusion
Non-standard precision fasteners play an indispensable role in modern industry. With a wide variety of types and diverse performance, they meet the specialized needs of various industries. By collaborating with professional suppliers, customers can obtain tailor-made, high-quality fasteners that enhance the performance and reliability of their products.